Lipid Nanoparticle Profiler Kit, PREP

Last updated: May 26th 2026

Aplo Flow Preparation Protocol

This protocol is designed to support the automated use of the ONI Application Kit™: LNP Profiler, for the staining of lipid nanoparticles (LNPs) with Single-Molecule Localization Microscopy (SMLM) and diffraction-limited imaging using the Aplo Flow system. This protocol is meant for use with CODI System App 1.2.9 and later.

About

Document Overview

This user guide is written to cover steps 1-4 when using ONI’s LNP Profiling workflow in an
automated format (also known as Lipid Nanoparticle Profiler Kit, PREP or LNP PREP) on the
Aplo Flow system:

Step 1: Define experiment and sample details
Step 2: Load reagents system deck
Step 3: Begin LNP Sample Preparation
Step 4: Automated Cargo Addition
Step 5: (Not covered in this guide) AutoLNP data acquisition and analysis

For more information regarding AutoLNP data acquisition and analysis, please refer to the ONI learning portal.

Symbols used throughout this document:

General Precautions

  • The LNP PREP kit was optimized for a room temperature of 18˚C – 30˚C and humidity >25%. Contact ONI’s technical support if the working conditions do not meet the criteria.
  • We recommend performing a dilution series across the RNA concentration range using a full Assay Chip (four lanes), running a full LNP Profiler Assay, and select the concentration that gives around 1000-2000 LNP counts/field of view on a Nanoimager or 3000-6000 LNP counts/field of view on an Aplo Scope.
  • Final RNA concentration of diluted LNPs should be 40-100 ng/mL, assuming an encapsulation efficiency of over 50%.

Required Materials

Lipid Nanoparticle Profiler Kit, PREP components

Component Sub-componentQuantityVolumeHazard

Storage

LNP Assay Kit ✝N/A4N/AN/A

T

Wash BufferN/A112 mLN/A

RT*

15mL bottleN/A1N/AN/A

RT

0.2mL tubesN/A16N/AN/A

RT

Chip-Strip ✝4N/A

T

PER STRIP:Surface Block50 µLN/A
Surface Reagent50 µLN/A
Anti-PEG Capture50 µLN/A
Ligand Detection5 µLN/A
Pan-LNP Detection5 µLN/A
Cargo Detection5 µL

Pipette Tips Needed Per Assay

LNP PREP utilizes a variable amount of pipette tips per run depending on the assay configuration. Please consult the tables below to estimate the number of pipette tips required, thus subsequent quantity of 384 tip pipette racks needed for your total LNP PREP.

Sample PreparationCargo Addition
# ChipsPanLNP OnlyPanLNP + LigandONI Buffer

User Defined Buffer

1848733

61

216817466

122

325226199

183

4336348132

244

Matrix of tip consumption for unique assay configurations.  Total tip consumption is the sum of the respective sample preparation tip count + cargo addition tip count.  For example, a three chip preparation of PanLNP + Ligand and automated Cargo Addition using ONI Buffer would consume 360 total tips (261 + 99).
ComponentQuantitySKU
Aplo Flow Pipette Rack (384 tips), 200 µL1420-00007

Materials provided by user

The equipment and consumables listed below must be provided by the user.

Equipment

  • Standard personal protective equipment such as gloves, safety glasses, and lab coat
  • Biohazardous waste vessel as required by local health and safety regulations
  • Pipettors (p2.5, p200, p1000)
  • Benchtop microcentrifuge compatible with strips of 8 0.2 mL tubes at 5,000 RPM
  • Humidity chamber (such as Simport Stain Tray M918-2TM)

Consumables

  • LNP sample(s) to be tested
  • Bead slide for channel mapping (ONI- 800-00016)
  • Manual pipette tips (10 µL, 200 µL, 1000 µL)
  • Lens cleaning paper
  • Objective oil
  • Lint-free cleaning wipes (Kimwipes)
  • Alternative buffer for cargo staining (if desired)

 

Before Starting LNP PREP Workflow

Thaw all chips and reagents

  1. If the wash buffer has been stored at -20°C, allow an additional hour before starting
    for it to thaw completely, or use a water bath to accelerate thawing.

    a. The wash buffer tube can be stored at 4°C to eliminate thaw time.

Verify the Aplo Flow hardware is connected

Before starting, verify that the Aplo Flow system is connected and connected to the software.

  1. Open CSA and wait for status to change to “running”
  2. Verify the System Status icon in the top right-hand corner of CODI shows a green checkmark.

Log Into CODI

    1. From the Chrome browser, navigate to alto.codi.bio
    2. Log into your CODI account
    3. Open the LNP PREP Experiment app from the “acquisition apps” tab on the left of the
      main CODI page (CODI Icon)

Step 1: Define experiment and sample details

Define Global Assay Settings

  1. Experiment title
    Free text field at the top left.
  2. Number of chips to prepare
    Adjust the number of chips using the arrow buttons on the right of the field. Limited
    between 1 and 4 chips.
  3. Pause for manual sample addition
    Indicates if the system should pause after surface preparation to allow user to add LNP samples to the deck. The toggle is defaulted ‘off’. See section ‘Pause for Manual Sample Addition’ for more information.
  4. Reset tips to first position
    Toggle ‘ON’ to instruct the Aplo Flow system to start the chip preparation using tip #1- this is the default state when a new assay page is opened. Select this option when using a new box of tips.
    • Toggle ‘OFF’ to instruct the system to attempt picking a tip from the last known location. Select this option when less than four chips are prepared back-to-back, and the rack of tips has not been replaced between runs. Be sure to reference the ‘Pipette Tips Needed Per Assay’ section to determine if enough tips remain in the box to run a second preparation or cargo addition.

Define Sample Settings

The center section of page #1 is used to define the sample configuration for each chip in the preparation.  Depending on the number of chips defined in the global assay settings, 1,2, 3, or 4 chips will be displayed at the top of the sample settings panel.

Click on the image of any chip to directly access its specific sample settings dialog- note the white outline indicating selection.  Alternatively, click on the arrows to the left or right of the chip diagram to toggle to the chip of choice and enter its sample settings.

For each chip, define the individual sample settings:

1. Activate/deactivate lane

Toggle to activate or deactivate each lane on a chip.  Note that lane 1 of each chip cannot be toggled off and thus does not display a toggle.  Default is all four lanes of each chip are activated.

2. Sample Name

Used as the ‘Lane Title’ when AutoLNP is launched for that chip.  Note that Sample Names do not need to be unique for each lane.

3. Sample Source

Defines source liquid for the lane.  To indicate that the same physical source tube should be used for multiple lanes, the “Sample Source” field must match exactly in each lane.

Click to enter the text field and type a desired name for the source, then click “Save” in the drop down that appears.

Once a sample source has been saved, it becomes available as a predefined option to be selected in other lanes.  In another lane, click to enter the field- any previously saved sample sources will appear in the dropdown list.  Click on the red trash icon to the right of a source to permanently delete it from the available options in the dropdown list.

4. Detection Configuration

Defines the detection configuration to be used when AutoLNP is launched.  Note that this selection does not control any cargo preparation parameters, but does define the default channel selection and naming reflected in AutoLNP for this corresponding PREP.

Choose “PanLNP” if… you are interested in the size of your samples and do not have a targeting ligand or cargo present in your sample.  Imaging conducted on the 647nm channel by default.

Choose “PanLNP + Ligand” if… you are interested in size and ligand positivity of your sample.  Imaging conducted on both the 647nm and 561nm channels by default.

Choose either option with “+ Cargo” if… you are interested in determining the cargo positivity of your sample.  However, note that this selection DOES NOT control the actual fluidic addition of cargo detection reagent.  Actual fluidic addition of cargo detection reagents is managed separately by the ‘LNP Cargo Addition’ page discussed later in this guide.  This selection adds imaging on the 488nm channel by default.

Proceed to the LNP sample preparation dialog

Once the global assay and sample settings for all lanes of all chips have been defined, click the next button below the setup options dialog box.

 

If a either the global assay or sample settings are missing or improperly defined, the interface will display a corresponding message in the ‘Validation error’ shown in the lower left of the window.

 

Step 2: Load reagents on the system deck

LNP Sample Preparation Page Overview

This page displays the required sample and reagent setup for the defined experiment and samples.  There is no data entry on this page, however, the layout dynamically updates based on how samples and chips are defined during step #1.

System Controls

This section provides buttons to operate the Aplo Flow system (home the pipette head and eject tip), launch AutoLNP pages for all chips defined, move forward and back between the workflow pages, and to start the sample preparation.

Reagent Block Platemap

Reflects the necessary reagent setup for the LNP reagent block on the deck of the Aplo Flow.  Note that Chip Strips are reflected as individual reagents in this view— the full chip-strip should be loaded into its corresponding location.

The lower two rows (numbered 1-16) reflect the necessary sample placement as defined by the experiment setup.  Individual tubes represent single sample sources.

Reagent List

Lists each reagent needed to be loaded on the deck.  Each sample source defined in sample settings on the prior page will create one line item in this list and its corresponding required minimum volume.  Use this volume to prepare the final LNP sample dilution (see section ‘Dilute LNP samples).

Other reagents will be reflected individually, but every reagent (except for the large wash buffer tube) is placed on the deck as a full single Chip Strip for each chip defined on the prior page.

Visual Controls

The show layout button populates the platemap with its corresponding reagent tube markers.  The reset button clears the platemap view.  The full screen button opens the platemap and reagent list in full screen mode.  Finally, the print button generates and downloads a PDF of the populated platemap and reagent list for printing or electronic documentation.

Overview of the Aplo Flow Deck

The Aplo Flow pipettor system has five deck positions for labware, labeled A through E, plus a sixth position for waste.

Load the LNP Reagent Block (Position B)

1. Use a benchtop centrifuge to spin down the Chip Strips, one per assay chip to be processed Do not remove the seal from the top of the Chip Strips.

2. Locate the side of each Chip Strip with a hole in the blue plastic frame (arrow in image below). Note that the orientation hole may not be visible from the top of the Chip Strip due to the seal placement. This indicates orientation and the hole MUST BE positioned on the right-hand side when facing the machine so that it mates with its  corresponding locating pin on the Reagent Block.

3. Load one Chip Strip for each chip to be processed in the workflow, corresponding to Chips A to D on the chip holder block. Ensure the Chip Strips are fully seated so they lie flat and flush with the surface of the Reagent Block.

4. Place the entire Wash Buffer tube into the indicated Reagent Block section. After LNP PREP workflow is complete, any remaining Wash Buffer should be re-capped and stored at 4C.

5. (OPTIONAL) If the LNP reagent block was removed from the deck to load reagents, place it back on the Aplo Flow deck.  View the Reagent Block from the side to visually confirm it is fully seated flat against the deck.

Load the Tip Rack (Position C)

Load the pipette tip box into position C of the Aplo Flow Deck with its lid on.  Similar to the reagent block, place the back edge of the tip box into the rear of the nest position, then press down on the lid to compress the retention springs and fully seat the tip box on the deck.

LNP Assay Chips (Position E)

Remove Assay Chips (previously equilibrated to room temperature) from their shipping pouches and load each chip onto the chip holder block in Position E of the Aplo Flow Deck.

Load the Waste Tub (Position F)

  1. Empty the contents of the waste tub before each run in accordance with local health and safety guidance for pipette tips exposed to potential biological hazards.
  2. Insert the empty waste tub in the recessed position on the deck, position F, with the lid on top. 

Dilute LNP samples and place in reagent block

If “pause for manual sample addition” was checked on during step #1, skip this section for during initial setup, then dilute your LNPs once the system indicates it is paused. See Appendix section “Pause for LNP addition” for more details about this feature.

  1. Dilute LNP samples in Wash Buffer or 1X PBS without calcium and magnesium. The exact dilution factor depends on the sample concentration.
  2. Add at least the minimum volume of each sample to one of the provided PCR tubes.
    a. One tube of sample is required for each unique sample source defined in step #1. One tube can be used for multiple chips and lanes.
    b. Adding additional volume beyond the required minimum will not have an impact.
    c. For one chip, up to 4 separate samples can be loaded. For four chips, up to 16 separate samples can be loaded.
  3. Place sample tube(s) in the position indicated on the reagent block platemap in step #2.

Step 3: Begin LNP Sample Preparation

Preparation Assay Overview

The table below outlines the general steps of the LNP PREP assay.  Depending on configuration, some steps are optional or may not be performed – for example ligand detection.  There are multiple incubation and delay steps not shown in the steps listed, at which time it is normal that the system may appear to be idle for an extended period.  This is expected behavior to properly time liquid addition steps and process multiple samples.

StepActionIncubation
1Add Surface Block15 min
2Wash with LNP Wash Buffer
3Add LNP Surface Reagent10 min
4Wash with LNP Wash Buffer
5Add Anti-PEG Capture10 min
6Wash with LNP Wash Buffer
Optional pause point
7Add diluted LNPs45 min
8Wash with LNP Wash Buffer
9Add detection mix (PanLNP alone OR PanLNP + Ligand)45 min
10Wash with LNP Wash Buffer
LNP Cargo Addition
11Per Chip: Add diluted cargo detection mix15 min
12Wash with LNP Wash Buffer

Start the Preparation Run

1. Close the system lid.

2. While still on the Sample Preparation Page in CODI, click the ‘Start Sample Preparation’ button in the System Controls region of the screen.

3. The estimated timing of completion for each chip will populate in the lower left-hand corner of the screen.

Pause for Manual Sample Addition

The standard LNP PREP workflow includes storing diluted LNP samples at room temperature on the deck of the system for approximately 40 minutes before they are added the chip(s). To account for variation in LNP formulations and stability, the LNP PREP workflow allows the user to instruct the machine to “Pause for Manual Sample Addition” after the preliminary washing steps have been completed.

The advantage of this function is that LNP samples may be stored concentrated and under cold or frozen conditions until needed.  While the pipettor functions of this feature are validated, it is important to understand that performance with each unique type of LNPs may differ.  It is recommended to run an A/B comparison with and without the workflow pause to determine which performs best for your specific sample and buffer conditions.

When “Pause for Manual Sample Addition” is toggled ON in step #1, the system will pause after washing out the Anti-PEG capture, and prompt the user to add LNPs to an indicated position in the reagent block.

Pausing/Aborting a run

Once a run has been started, the ‘Start Sample Preparation’ button will turn into a pause button. Pressing this button will immediately pause the system.

The page should immediately display a “Pausing…’ splash screen which will stay active until the system completes the current move or pipette step.

Once the system pauses, a prompt should appear on screen.  Press ‘Resume’ to resume the run, or ‘Abort’ to stop the run completely.

If ‘Abort’ was selected, a confirmation dialog will appear.  Click ‘Go back’ to return to the previous pause dialog, or click ‘End Run’ to abort the current run.  The system will abort in its current place, possibly leaving a tip mounted on the pipettor head.  Click on the ‘Eject Tip’ button in the System Control section to safely remove the tip and return the gantry to its home position.

Completion of an LNP PREP Run

When the run has completed, a ‘Preparation Complete’ dialog will appear.  Note that depending on the experiment setup, not every tube of the Reagent Chip Strip will be pierced by the end of the run.

Remove LNP Assay Chips from Block

Except for a single chip ready for acquisition or automated cargo detection addition, remove all other chips from the holder block, seal with the provided stickers, and store at 4°C.  For prolonged storage (>2hrs) ONI recommends storing the sealed chips in a humidity chamber until imaged.

Remove Unused Chip Strips from the Reagent Block

Once the protocol has finished running, carefully remove any Chip Strips and store them at 4°C until automated cargo detection addition has been performed.

  • If not interrogating cargo in samples, any used Chip Strips may be disposed of at this point.
  • If proceeding immediately to automated cargo detection addition for one chip, the Chip Strip which corresponds to the chip of interest may be left in position in the reagent block. Remove all the other Chip Strips and store them at 4°C until needed for automated cargo detection.

Step 4: Automated Cargo Addition

The LNP Profiler workflow includes the capability to interrogate cargo positivity of LNP samples.  Due to the time sensitive nature of cargo detection reagent once added to a chip, the reagent must be added to the sample directly before imaging, and imaging must occur within an hour of completing the cargo addition protocol.  Cargo detection reagent addition can be performed either manually (following the protocol found in the online user guide for Application Kit: LNP Profiler) or automated on a chip-by-chip basis by following the directions found in this section.

LNP Cargo Addition Page Overview

This page displays a fixed set of chips to individually add cargo detection reagent.  This page will show the number of chips defined during step #1.

Buffer Selector

The drop down menu provides two options:

  • LNP wash buffer – Select this option to use the validated buffer provided with the LNP Profiler PREP reagent kit.
  • User defined buffer – Select this option to provide a custom buffer for use during the cargo detection addition.

Add Cargo Detection

Clicking this button will trigger the system to begin the automated cargo detection addition protocol for the corresponding chip.  The exact pipetting routine used will be modified based on the buffer selection.

Launch AutoLNP

Clicking this button will launch AutoLNP for the corresponding chip.

  • If experiment and sample details were provided during step #1, those details will automatically be conveyed into the AutoLNP tab that opens in CODI.
  • If no experiment and sample details are provided, the AutoLNP page will load with default details.

Start Automated LNP Cargo Detection Reagent Addition

  1. Click the ‘Add cargo detection’ button next to one of the chips ready to be imaged.

Load Cargo Detection Reagents

Once the ‘Add cargo detection’ button has been clicked, one of two dialogs will appear depending on which buffer was selected:

  1. The cargo detection reagent is already packaged in one of the unused tubes on the Chip Strip. Load ONLY the chip strip that corresponds to the chip selected for automated cargo detection reagent addition in the location indicated in the diagram.
  2. Regardless of buffer selection, load the 15mL Nalgene bottle of LNP Wash Buffer in the position indicated in the diagram.
  3. If processing cargo detection with User Defined Buffer, add at least 5mL of desired buffer to the empty 15mL Nalgene tube provided in the reagent kit and place the filled tube on the deck in the position indicated in the diagram.
  4. Load ONLY the single corresponding chip to be processed for automation cargo detection addition in the position indicated in the diagram.  
  5. Load a new rack of pipette tips to position C of the Aplo Flow pipettor system deck and toggle the ‘Reset tips to first position’ to appropriate position.
  6. Click ‘Continue’ in the dialog box.
  7.  Note that as the protocol is running, the button corresponding to the chip being processed will change colors and now function as a pause protocol button.

Completion of an Automated Cargo Detection Reagent Addition

After each chip is processed, a timestamp appears to ensure that each chip is imaged within an hour of cargo detection addition

Appendix

Tips for Handling LNPs to Improve Performance

  • Take care if vortexing, flicking, or spinning down the LNPs. This can result in a fragmented appearance when imaging.
  • Only remove LNPs from storage and dilute immediately before adding to the reagent block.
  • When diluting LNPs, we recommend performing two dilution steps if diluting over 1:2000 (for example, mix 1:1000 then 1:10 to perform a 1:10,000 dilution).
  • When mixing LNP dilutions, we recommend mixing with 50% of the total solution volume. For large dilutions (i.e., 1:500 or higher), mix slowly 10 times by pipetting up and down. For small dilutions, mix at least 3 times by pipetting up and down. The Aplo Flow system will mix the samples again before adding them to the Assay Chip.

Icon Glossary

IconNameMeaning/Function
System StatusAplo Flow system is connected to the software and running.
System StatusAplo Flow system is not connected to the software, or an error has occurred in detecting the Aplo Flow. See “troubleshooting” for more information.
LNP PREP ExperimentAplo Flow LNP PREP Application Logo
Re-homeRe-home the Aplo Flow System to the upper right corner near the pipette tips. Use this to move the pipette head to the default location (i.e., if a run has been aborted).
Eject tipRun the system’s tip ejection procedure and re-home the system. This can be used when the system is stopped, and a tip has been left on the device.
Reset to default valuesRemove any user-defined information and replace it with the default values.
Save lane configurationPrompt a “Save Lane Settings as” pop-up, which can be tilted and saved to use for other lanes, chips, or future Aplo Flow LNP PREP runs.
Load a saved lane configurationPrompt a “Load Lane Settings” popup which will have a drop-down menu with previously saved lane configurations.
Launch AutoLNPLaunch a new CODI tab with AutoLNP, all LNP PREP experiment information is imported over.

Troubleshooting

IssueProposed solution
Best pipette tip

1. Check all the accessories on the deck are pushed flat and oriented properly

2. Confirm that only ONI tubes are being used 3. Check if the ONI chips are oriented properly in the chip holder

4. Verify the chip rebounds after being pressed down in the chip holder

5. Verify the correct tubes are placed in the proper locations 6. Contact ONI Support to verify z-height calibration


Abnormal results

1. Best practice is to include at least one positive control lane per run

2. Verify labware and reagent placement matches loading instructions

3. Verify ONI chips are placed in the proper orientation


Run will not start

Verify the lid to the Aplo Flow system is closed Please be aware that if the interruption duration is significant, then your sample preparation quality may be adversely affected.


Run stops part way

1. Check if the pipette tips have run out

2. Check if any reagent has run out or labware is out of position

3. Verify the tube is in the correct position


Pipette head crashes

Turn the instrument off and on. Then re-home the pipette head.


Alert message displays during Aplo Flow preparation

Alert messages will include a title, related alert code, and simple instructions for user investigation.

Example: No available tips

Solution:

1. Replace empty tip box with full tip box

2. Reconfirm the chip configuration 3. Restart the run with the “reset tips to first position” set to true Only one automated preparation (Prep) application may be used at a time to ensure communication between the instrument and the application remains intact. If switching between apps, then exit any existing prep app first before opening the new app.


Cannot switch between LNP PREP and EV Prep applications

Only one automated preparation (Prep) application may be used at a time to ensure communication between the instrument and the application remains intact. If switching between apps, then exit any existing prep app first before opening the new app.


There is no tube for Ligand identified in my Sample preparation layout

If, for a given chip, there is no Ligand identified, this denotes that only “PanLNP” detection was selected for this chip. If this was not the intent, review the experiment setup page to confirm that the “PanLNP and Ligand” detection configuration is selected for at least one lane. Please note that detection configurations are applied on a per-lane basis.


I need to pause my run part-way through

Please allow any incubation periods to begin for up to 5 seconds before pausing to ensure the instrument remains in sync with CSA and the on-screen display. When pausing during an incubation period, the remaining length of incubation will be displayed on screen. If the pausing exceeds this duration, then the display will indicate that the sample quality is likely to have been impacted. Resuming the run will see the incubation period continue until its planned conclusion, then the next protocol step will begin.


I’m not sure if my Aplo Flow system is connected to CSA

If there are no active protocols in progress (including not being in an incubation period), then the Rehome and Eject tip buttons can be used to reset the instrument and confirm the connection.


I accidentally refreshed my web browser while a run was occurring

The on-screen interface is designed to synchronize itself with the current state of Aplo Flow and the active CSA. If the refresh page button is pressed either intentionally or accidentally, then the state of the current preparation will persist. For example, if there is a sample preparation in progress, then the “start sample preparation” button will be in the “Pause sample preparation” state.


I started a run, but my experiment setup was incorrect

Once a sample preparation protocol has been started, the unique configuration of that specific run cannot be updated. Therefore, it is essential to ensure the protocol is setup as desired prior to starting the preparation.

If, during a run, it is identified that there has been an error in the intended experimental setup. First identify the protocol step in progress (including the current chip and overall protocol step). Once identified, press the “pause sample preparation” button. This will complete the current step. Open the instrument and remove the chips, then proceed with the remaining preparation manually to avoid losing reagents within the prepared reagent strips.

E.g. if two chips are being prepared with LNPs labelled in all lanes with PanLNP+Ligand+Cargo, but on the second chip the PanLNP+Cargo was selected by mistake (therefore missing the Ligand detection reagent). Then initiate the pause towards the end of the LNP incubation and continue with manual intervention, following the guidance in the LNP Profiler user guide.


Not all tubes of the chip strip were pierced

Depending on the experiment setup, not every tube of the Reagent Chip Strip will be pierced by the end of the run: This is normal. For example, if the Ligand antibody is not used during the experiment, the ligand antibody tube will not be pierced. There are also two antibody mixing tubes: one for PanLNP only, and one for PanLNP + Ligand, so depending on the setup, only one of these tubes might be pierced.